Waggles wrote: I have a feeling I might have to replace the flywheel cowling or something to allow the connector to be fitted.
The alternator ACC 40 000 potted coils sit
above the flywheel and are secured to the inside upper surface of the flywheel housing by nuts onto three studs. (If you remove the recoil starter you can see the tops of the studs finishing flush with the top of the flywheel housing).
The cabling is dressed vertically downward in an existing channel cast in the tank wall side and exits level with the ignition plate. There should be no need for a replacement housing.
Having said that the parts list picture of flywheel housing IGN 03 006 shows a hole in the side of the flywheel housing but is silent on there being any need to have a different housing if the alternator coils are fitted. Mine has the channel and I'm pretty sure it never had the alternator fitted.
Design info to enable reverse engineering seems a little scant. I 'm sure there is a thread on this in the archives. I also thought I had some pictures of a coil set but can't find them at the moment. The QB handbook lists the alternator, if it is the same, as being "12V 50 watt 5A with built in rectifier." Make of that spec what you will!
There is no mention of any alternator control electronics......however the item as an after-market kit supposedly came with six feet of cable. No mention if the supplied cable is terminated in connectors, croc clips or bare wire. Bare wire would dress through both the "hole" or "channel" housing variants.
Peter